Urupapuro rwa diyama ya polycrystalline ya S1008 rugizwe n'urupapuro rw'umusemburo
Videwo
S1008 ni icyuma gikata PDC gifite umurambararo wa mm 10, gifite urwego rwa diyama rwa mm 1.8, chamfer ya mm 0.3, na mm 8.0 z'uburebure bwose. Gikozwe mu ifu ya diyama ifite ubushobozi bwa mikoroni n'icyuma cya tungsten carbide gifite imbaraga nyinshi munsi y'ubushyuhe n'umuvuduko mwinshi (1400–1600°C, 5–6 GPa), gitanga uburinganire bwiza bwo kudashira cyane, gukomera kw'ingaruka, no kudahinduka neza k'ubushyuhe. Ni cyiza ku miterere yoroshye kandi idatera cyane, ni amahitamo meza ku mariba y'amazi, ubucukuzi bw'amabuye y'agaciro, no gucukura peteroli/gaze mu buryo budakomeye.
Imbonerahamwe y'ibipimo
| INOMERO Y'ICYITONDERWA. | S1008 | Uburebure | Igisanzwe |
| Ubwoko | Igikato cya PDC/Insert/Button | Ibikoresho | Karubide ya Tungsten |
| Imikoreshereze | Gucukura amariba, Ikibuga cya peteroli, Ikibuga cya gazi, Inganda z'ubucukuzi bw'amabuye y'agaciro, Ubwubatsi | Ubudahangarwa bwo kwambara | Hejuru cyane |
| Guhagarara neza k'ubushyuhe | 750℃, 800℃, 850℃, 900℃ | Uburyo bwo gukora | Hthp Sintering |
| Ingano ya Diyama | PCD | Ibikoresho byo munsi y'ubutaka | Karubide ya Tungsten |
| Uburebure bwose | 5~34 | Ukwihanganirana | ± 0.02mm |
| Ubukomere bw'Ingaruka | Nibyiza cyane | Icyemezo | ISO 9001 |
| Imiterere | Izunguruka | Igikoresho cyo gucukura gihuye | Uduce twa PDC Drill Bits, Uduce tw'ibanze, Uduce twa Tricone, Imiyoboro y'imashini (Dutanga kandi uburyo bwo gukora uduce twa drill bit) |
| MOQ | Ibice 100 | Ibisobanuro | 1008 |
| Ipaki y'ubwikorezi | Agasanduku k'ibiti kakozwe mu buryo bwihariye, gakozwe mu ikarito/mu ibumba | Inkomoko | Ubushinwa |
| Ikirango cy'ubucuruzi | Ninestones | Ubushobozi bwo gukora | Ibice 10000/Umwaka |
Ingingo zikurikizwa
- Imiterere yoroshye: ibuye ry'ivu, shale, ibumba, ibipimo by'amakara (<60 MPa)
- Ibuye ry'umucanga rito cyane, ibuye rya silt (rifite quartz <20%)
- Imiterere idahujwe, ibice by'amazi
Ibyiza by'ingenzi ku bicuruzwa
Ubudahangarwa budasanzwe bwo kwambara
Ubukomere bw'urukuta rwa diyama bugera kuri 8000–10000 HV hamwe no kwiyongerera imbaraga; buramba kurusha karubide kuri 20–25× mu buryo bworoshye.
Ingufu Ntoya Kandi Ikomeye Cyane
Ifite umurambararo wa mm 10 hamwe na tungsten carbide substrate ihuriweho; ifite imbaraga nyinshi mu miterere yayo irwanya gucikagurika bitewe n'urumuri kuva ku gipimo cyo hagati kugeza ku cyoroheje.
Ubushyuhe bwiza buhamye
Ihangana n'ubushyuhe buhoraho kugeza kuri 700°C; stress nke zisigaye zirinda gucika kw'amazi mu gucukura mu buryo buciriritse kandi bwihuta cyane.
ROP yo hejuru n'imikorere myiza
Gukata hakoreshejwe shear (ugereranije no gusya icyuma gishyushya); byongera umuvuduko wo kwinjiramo ku kigero cya 30–40% mu rutare rworoshye kandi bigabanya ingendo.
Ibipimo Bisanzwe by'Ubuziranenge
Ingano ya mm 10.00±0.02, uburebure bwa mm 8.00±0.02, chamfer isanzwe ya mm 0.3; ijyanye neza n'ibyuma bya mm 10 bya PDC kugira ngo byoroshye kuyishyiraho.
Ihendutse kandi ihendutse
Ibiciro bihindagurika kandi biramba; bigabanya ikiguzi kuri metero imwe mu buryo bworoshye kandi bikongera inyungu ku isoko.
Ibisobanuro by'ingano nyayo
S1008 ifite ibipimo bisanzwe bya mm 10.00 z'umurambararo, uburebure bwose bwa mm 8.00, ubugari bwa mm 1.8 z'urukuta rwa diyama, n'urukuta rwa mm 0.3 z'urukuta rwa diyama. Ubushobozi bukomeye bwo kwihanganira ± 0.02 mm ku murambararo na mm ± 0.02 z'uburebure butuma habaho ubwumvikane no guhindagurika. Ikwiranye n'uduce twa mm 10 tw'uruhererekane rwa PDC (3 7/8″–6″ ku mariba y'amazi, ubucukuzi bw'amabuye y'agaciro, na peteroli/gaze y'ubujyakuzimu), hamwe n'uburyo bwo guhindura ingano buto buboneka iyo ubisabye.
Ikoranabuhanga ry'ibikoresho n'ingenzi
Yakozwe mu ifu ya diyama ifite 99.9% ya micron diyama nziza cyane hamwe na WC-Co carbide nziza cyane (6–8% ya cobalt) kugira ngo irusheho gukomera, gukomera, no gutwara ubushyuhe.
Ifite ubushyuhe bwa 1500°C, 5.5 GPa kugira ngo ikore isano ikomeye hagati ya diyama na karubide—nta bice by'umubiri bidakomeye, nta gutandukanya, imbaraga zo gufatanya ≥2.5 GPa.
Umusaruro wose wujuje ibisabwa na ISO9001, ISO14001 na ISO45001 mpuzamahanga. Igenzura ry’urwego rutatu rikorwa ku bikoresho fatizo, ibicuruzwa byarangije neza ndetse n’ibicuruzwa byarangiye. Ibipimo byose by’imikorere birimo gukomera kw’ingaruka, kudakomera ku bushyuhe bwinshi no kudashira neza bigezwa ku bipimo bihamye. Itangwa ry’ibikoresho mu nganda rituma ubuziranenge bugenzurwa neza.
Ahantu ho Gusaba
Gucukura peteroli na gaze
Ikwiriye gukoreshwa mu mavomo maremare kugeza ku maremare ari hagati ku butaka. Ikora neza mu mabuye y'umucanga akomeye, mu duce dufatanye n'amabuye y'agaciro. Kurwanya ubushyuhe bwinshi birinda kongerwamo karuboni no gucikamo ibice, bikagabanya ikiguzi cyo gusimbuza ibice by'amazi n'ikiguzi cyo gucukura muri rusange.
Ubucukuzi bw'amabuye y'agaciro n'ubushakashatsi
Ni nziza cyane mu gucukura amabuye y'agaciro, gucukura imiyoboro y'amazi no mu mishinga y'amazi yo gucukura. Ni nziza cyane ku mabuye akomeye nka granite na quartzite. Ubudahangarwa bwiza bwo kurwanya ingaruka burinda gucika kw'inkombe, bigatuma amara igihe kirekire mu mabuye yacitse.
Ubushakashatsi mu by'ubutaka n'ingero
Ubuhanga bwo hejuru butuma hacukurwa neza kandi hagakorwa imyobo ihoraho. Bitanga icyizere cyuzuye cyo gupima imiterere y'ibice by'ingenzi, byujuje neza ibisabwa mu bushakashatsi bw'ubutaka n'ubushakashatsi ku mutungo.
Ubwubatsi bw'Isoko ry'Amazi n'Ibikorwaremezo
Ikoreshwa cyane mu mariba y'amazi maremare, gucukura imitako y'amabuye n'imishinga y'ubwubatsi. Ishobora kwinjira neza mu mabuye asanzwe, idasaza neza kandi ikora neza mu gihe kirekire.
Guhuza Bit Universal
Ikorana n'uduti twa PDC dusanzwe, uduti tw'ibanze n'ibikoresho byo gucukura hamwe n'uburyo bwo guhinduranya neza. Ingano n'uduti twa chamfers byihariye birahari kugira ngo bihuze n'ibikenewe bidahuye n'ibisanzwe ku mishinga itandukanye.
Serivisi yihariye
- Ingano ihinduka: Ubugari bwa mm 9.8–10.2, uburebure bwose hamwe ni mm 7.5–8.5, urwego rwa diyama 1.5–2.0 mm, chamfer 0.2–0.5 mm
- Guhindura Imikorere: Ubwoko bwambaye cyane (cobalt nke), ubwoko budashobora kugerwaho n'ingaruka (substrate ishyigikiwe), ubwoko bushyuha cyane (stress nke isigaye)
- Ubuso/Imiterere: Ibice byihariye (0.3 × 30°/45°), ubuso bugoramye, irangi ririnda kwangirika
- Itsinda n'Ibipfunyika: Udusanduku twihariye tudahinduka + Amasashe adahumeka + Amakarito akomeye; tanga icyemezo cy'ubuziranenge bwa COC/COA
| Icyitegererezo cy'umucanga | Ingano/mm | Igiteranyo | Uburebure bwa | Chamfer ya |
| S0505 | 4.820 | 4.600 | 1.6 | 0.5 |
| S0605 | 6.381 | 5.000 | 1.8 | 0.5 |
| S0606 | 6.421 | 5.560 | 1.8 | 1.17 |
| S0806 | 8.009 | 5.940 | 1.8 | 1.17 |
| S0807 | 7.971 | 6.600 | 1.8 | 0.7 |
| S0808 | 8.000 | 8.000 | 1.80 | 0.30 |
| S1008 | 10.000 | 8.000 | 1.8 | 0.3 |
| S1009 | 9.639 | 8.600 | 1.8 | 0.7 |
| S1013 | 10.000 | 13.200 | 1.8 | 0.3 |
| S1108 | 11.050 | 8.000 | 2 | 0.64 |
| S1109 | 11.000 | 9.000 | 1.80 | 0.30 |
| S1111 | 11.480 | 11.000 | 2.00 | 0.25 |
| S1113 | 11.000 | 13.200 | 1.80 | 0.30 |
| S1308 | 13.440 | 8.000 | 2.00 | 0.40 |
| S1310 | 13.440 | 10.000 | 2.00 | 0.35 |
| S1313 | 13.440 | 13.200 | 2 | 0.4 |
| S1316 | 13.440 | 16.000 | 2 | 0.35 |
| S1608 | 15.880 | 8.000 | 2.1 | 0.4 |
| S1613 | 15.880 | 13.200 | 2.40 | 0.40 |
| S1616 | 15.880 | 16.000 | 2.00 | 0.40 |
| S1908 | 19.050 | 8.000 | 2.40 | 0.30 |
| S1913 | 19.050 | 13.200 | 2.40 | 0.30 |
| S1916 | 19.050 | 16.000 | 2.4 | 0.3 |
| S2208 | 22.220 | 8.000 | 2.00 | 0.30 |
| S2213 | 22.220 | 13.200 | 2.00 | 0.30 |
| S2216 | 22.220 | 16.000 | 2.00 | 0.40 |
| S2219 | 22.220 | 19.050 | 2.00 | 0.30 |
Isuzuma ry'Abakiriya
Mark Wilson | Umuyobozi w'Umushinga wo Gucukura Ibikomoka kuri Peteroli
Tumaze igihe kinini dukoresha utumashini twabo twa PDC twa 16mm. Dukora neza mu buryo bukomeye kandi turwanya kwangirika kurusha utundi ducuruzwa. Gukata uduce duto biragabanuka cyane, ibyo bikaba bigabanya ikiguzi cyo gucukura muri rusange. Ni ingirakamaro cyane mu bufatanye bw'igihe kirekire.
Carlos Rodriguez | Injeniyeri mu bucukuzi bw'amabuye y'agaciro
Imikorere yacu iragoye iyo dufite granite n'imiterere yacitse. Izi mashini zica uduce twa PDC zifite ubushobozi bwo kudakora neza kandi zimara igihe kirekire. Ubuziranenge bw'ibipimo ni bwiza cyane, bukwiranye neza n'uduce twacu tw'imashini tudasubiramo.
David Brown | Rwiyemezamirimo ushinzwe ibikorwa remezo n'amazi
Serivisi nziza yo guhindura ibintu ku ngano zidasanzwe n'udupira twihariye. Gutanga ibikoresho bihoraho ku gihe. Udupira duto duhora dukoreshwa mu buryo bukomeye, kwinjira vuba no gukoresha bike, bihuye neza na gahunda yacu yo kubaka.
Gupfunyika
Buri gikase cya PDC kirinzwe n'ingufu zacyo kugira ngo kitagongana cyangwa ngo gisaza. Koresha ipaki y'agakarito idapfa ubushuhe kandi idashyuha, ikoreshwa mu gushushanya agasanduku k'imbaho kugira ngo kaguzwe ku bwinshi, kandi gafite umutekano wo gutwara ibintu kure.
Gutanga
Ingero n'ibicuruzwa byinshi byemewe. Dushyigikira ibicuruzwa bitwara imizigo mu buryo bwa "speed", "air" n'ibicuruzwa byo mu mazi. Ubushobozi buhagije bwo gukora butuma ibicuruzwa bitangwa mu gihe gihamye, mu mutekano no ku gihe ku isi yose.
Ibibazo Bikunze Kubazwa
Ikibazo:Ni ibihe bintu byo gucukura S1008 PDC cutter ikwiriye cyane?
A: Igikato cya S1008 cyakozwe neza cyane kugira ngo gikoreshweimitere y'ubujyakuzimu, yoroshye kandi idatera ubukanaNi amahitamo meza yo gucukura amariba y'amazi, gucukura amabuye yoroshye mu kirombe cy'amakara, gushakisha peteroli na gaze mu buryo budakomeye, no gushakisha imiterere y'ubutaka, kandi ntibyemewe ku bice bikomeye kandi bitoroshye cyane.
Ikibazo:Ni irihe tandukaniro ry'ingenzi riri hagati ya S1008 n'izindi mashini zikata 10mm series?
A: Ugereranyije na S1013 (uburebure bwa mm 13.2), S1008 ifite uburebure bugufi muri rusange n'imiterere mito, ifite ubushobozi bwo gucukura bwinshi no gukoresha amafaranga menshi, ikaba ikwiriye gucukura vuba; chamfer yayo ya mm 0.3 ifite ubugari bukabije kurusha izindi moderi, itanga ubushobozi bwo gucukura amabuye vuba mu mabuye yoroshye.
Ikibazo:Ni ibihe bipimo by'imikorere bisabwa mu bwubatsi bwa buri munsi?
A: Ibipimo byiza byo gukora ni 8–18kN uburemere kuri bit kuri buri cutter hamwe n'umuvuduko wo kuzenguruka wa 100–180RPM. Koresha umuvuduko muto wo gucukura n'umuvuduko wo kuzenguruka mwinshi ku ibumba ritose n'amabuye y'ibumba; ongera umuvuduko ukwiye wo gucukura ku mabuye y'umucanga yoroshye, kandi ukomeze urujya n'uruza rw'ibyondo ruhamye kugira ngo bikonje.
Ikibazo:Ese S1008 ishobora gukora mu buryo butose kandi bufite amazi menshi?
A: Yego. Inyubako ivanze ifite ubushobozi bwo kwirinda no kwangirika, nta gucika cyangwa ngo igire ingese mu gihe kirekire aho amazi menshi kandi hacukurwa amazi menshi. Ikomeza gukora neza mu gihe cyo gukata amazi gisanzwe no mu gihe cyo munsi y'ubutaka.
Ikibazo:Ese uruganda rwawe rushyigikira amabwiriza y’igerageza rya S1008 mu byiciro bito?
A: Yego rwose. Dushyigikira ingano y'ibicuruzwa byoroshye gutumiza. Uretse ibyo gutumiza byinshi, ibyo gutumiza bito by'ibice 50–100 byemewe ku bakiriya bashya kugira ngo bapime ubuziranenge, kandi dushobora gutanga serivisi z'icyitegererezo kugira ngo harebwe umushinga.
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